Intermittent cutting gear PCBN inserts

If you're in the market for PCBN inserts, you might be wondering what intermittent cutting gear is and whether it's the right choice for your needs. In this article, we'll take a closer look at what intermittent cutting gear is and how it can benefit your business.

What are PCBN inserts?

PCBN inserts are cutting tools made of polycrystalline cubic boron nitride. They are used for machining hard materials like cast iron, hardened steel, and superalloys. PCBN inserts can be used for both turning and milling operations.

What are the benefits of using PCBN inserts?

There are many benefits of using PCBN inserts for intermittent cutting applications. PCBN inserts offer a much longer tool life than conventional carbide inserts, especially in tough to machine materials. In addition, PCBN inserts allow for significantly higher cutting speeds and feed rates, resulting in increased productivity.

PCBN inserts also offer superior surface finish quality and consistency, even in the most challenging applications. This is due to the extremely hard and wear-resistant nature of the PCBN material. Lastly, PCBN inserts are very resistant to thermal damage and can be used in high temperature applications.

How to use PCBN inserts?

Using PCBN inserts for intermittent cutting can be a great way to extend the life of your tools and improve your productivity. Here are some tips on how to use them:

1. Make sure that your insert is properly secured in the tool holder.

2. Use the recommended cutting parameters for the material you are machining.

3. Take light cuts to avoid excessive wear on the insert.

4. Use a coolant when possible to help keep the insert cool and increase chip evacuation.

5. Inspect the insert regularly for signs of wear and Replace it when necessary.

Tips for using PCBN inserts

If you're looking to extend the life of your cutting tools, PCBN inserts are a great option. Here are a few tips on how to use them:

- When choosing an insert, make sure to select one that is compatible with your machine and material.
- Always follow the manufacturer's instructions for installation and use.
- To get the most out of your insert, keep it sharp and clean. A dull or dirty insert will not cut as well and will wear out more quickly.
- Be sure to use proper lubrication when cutting with PCBN inserts. This will help to prevent chips from welding to the insert and will also help to cool the tool.

Conclusion

When you meet interrupt turning gear condition, you can feel free to contact with us. we can offer all cbn grade specific for interrupt cutting. And can offer you various pcbn inserts, like coating pcbn inserts, wiper inserts, chipbreaker pcbn inserts, ect.