Intermittent cutting gear steel PCBN cutter

If you're in the market for a new cutter, you may be wondering if a PCBN cutter is the right choice for you. In this article, we'll take a closer look at PCBN cutters and their advantages over other types of cutters.

What is intermittent cutting gear steel PCBN cutter?

Intermittent cutting gear steel PCBN cutter is a cutting tool made of polycrystalline cubic boron nitride (PCBN) and used for machining hardened steel. It is an ideal tool for processing gears, especially those made of hardened steel.

How does it work?

PCBN, or polycrystalline cubic boron nitride, is a superhard material that is often used for machining hardened metals. It is made by sintering together boron and nitrogen atoms at high temperatures. PCBN tools are very hard and wear-resistant, making them ideal for machining difficult-to-cut materials like gear steel.

Intermittent cutting is a machining technique that involves stopping and starting the cutting tool during the cut. This can be done for a variety of reasons, such as to prevent tool wear or to allow for chip clearance. Intermittent cutting with a PCBN cutter can be an effective way to machine gear steel, as it can help to extend the life of the cutting tool.

Benefits of using intermittent cutting gear steel PCBN cutter

Intermittent cutting gear steel PCBN cutter is a type of diamond cutting tool that is used for machining gear teeth. It offers many benefits over traditional carbide cutting tools, including higher speed, longer life, and greater accuracy. Here are some of the benefits of using intermittent cutting gear steel PCBN cutter:

1. Higher speed: The PCBN cutter can rotate at a much higher speed than a traditional carbide cutter, making it ideal for high-speed machining applications.

2. Longer life: The PCBN cutter can last up to 10 times longer than a traditional carbide cutter, making it a more cost-effective solution in the long run.

3. Greater accuracy: The PCBN cutter is able to achieve a much higher level of accuracy than a traditional carbide cutter, making it ideal for critical machining applications.

4. Lower noise: The PCBN cutter produces less noise than a traditional carbide cutter, making it ideal for use in noise-sensitive environments.

How to use intermittent cutting gear steel PCBN cutter

If you're looking to cut gear steel with a PCBN cutter, then you'll need to follow these steps to ensure a successful cut. First, you'll need to identify the tooth pitch of the gear being cut. Once you know the pitch, you can select the appropriate cutter size.

Next, set up your machine so that the cutter is perpendicular to the workpiece. The cutting depth should be shallow at first, so start with a depth of 0.5mm. After each pass, increase the depth by 0.5mm until you reach the desired depth.

Finally, set the feed rate and speed according to the manufacturer's recommendations. With these steps followed, you can successfully use an intermittent cutting gear steel PCBN cutter on your next project!