PRODUCT DETAIL

Brief introduction of PCBN Insert

What is a PCBN Inserts?

PCBN inserts are polycrystalline cubic boron nitride inserts, a new type of superhard cutting tool, which is the most suitable insert for high-speed cutting of iron-based metals.

• Features of PCBN Inserts material polycrystalline cubic boron nitride:

1. Extremely high hardness

2. Non-oxidizing properties at high temperature

3. Higher inertness than ferrous metals

Because of the above characteristics of polycrystalline cubic boron nitride, PCBN inserts can process high-strength and high-temperature resistant materials, not only high efficiency, good surface quality, but also durable and economical PCBN inserts.

• Advantages of SCBN TOOLS PCBN Inserts:

1. Tool life: The life of SCBN Tools PCBN inserts is more than 10 times that of common carbide inserts. Compared with international CBN Tool brands, the life is increased by 15%-30%. PCBN inserts of SCBN TOOLS have longer tool change intervals, helping enterprises to reduce the processing cost of workpieces.

2. Processing efficiency: PCBN Inserts of SCBN TOOLS has higher processing efficiency and improves the production capacity of the enterprise.

3. Excellent surface quality: The surface quality obtained by SCBN TOOLS PCBN inserts after machining can reach the same level as grinding, thus replacing grinding.

4. Excellent Coating Materials Offered: SCBN TOOLS provides high-quality coating materials, which have been tested to increase the life of blades by 30%-50% compared to uncoated inserts.

• PCBN Inserts is suitable for processing materials

  
  

• PCBN Insertss are commonly used to process the following materials due to their characteristics:

1. Hardened Steel workpiece, such as quenched gear, bearing, powder metallurgy, etc;

   Hardened Steel materials include: S7 tool steel, die steel, 20CrMnTi, 1045 steel, D2 tool steel, carburized steel, 4140 steel, H13 tool steel, Gr15 bearing steel, SAE52100 bearing steel, 4140 tool steel, 1095 steel, 1045 tool steel, en24t steel, aisi630 steel, etc.

   
   

2. Gray cast iron workpiece, such as gray cast iron brake disc, brake drum, cylinder, engine cylinder block, etc;

   Gray cast iron materials include: HT200, HT250, fc200, FC250, gc200, gc250, etc

• PCBN Inserts common inserts models:

1. 80° C-Type Rhombus Shaped PCBN: CNGA1204, CCGW09T3, CCGW1204

2. 55° D-Type Rhombus Shaped PCBN: DNGA1104, DNGA1504,DCGW0702, DCGW11T3

3. 60° T-Type Triangle Shaped PCBN: TNGA1604, TCGW0902, TCGW1103, TCGW16T3, TPGW0902, TPGW1103, TPGW16T3, TPGW1604

4. 35° V-Type Rhombus Shaped PCBN: VNGA1604, VCGW1103, VCGW1604, VBGW1103, VBGW1604

5. 60° W-Type Peach Shaped PCBN: WNGA0804
   

Common chamfers of SCBN TOOLS PCBN inserts are: S01020, S02020, S03020, S01025, S01325, etc. Other chamfers can be customized according to customer needs.

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